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EJ2 Gasifier

Syngas & EOR gas production facility

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As a business owner it is painful when your customers say “I didn’t know you did that”.  During this great recessions our business has scaled back and although each year seems to get a little better we are nowhere near the production we had in 2007 and 2008.  So when some of your best and longest customers aren’t aware of products or services we offer it is extremely frustrating on the road of fiscal recovery.  I guess this is painful because it shows that our message is getting lost in the product offering we make to certain customers.

One such customer has had us hydrostatically pressure test valves for them for years.  They have been in our fabrication facility hundreds of times and they had no idea that we could weld and fabricate stainless steel piping.  This happens to be one of our many specialities as many other fabrication shops subcontract with us to provide stainless steel piping runs.  Our quality and value is higher and better than other shops can do in house.  Another customer had no idea we could build all types of pressure vessels and heat exchangers.  They had only ordered inlet separators from us thus, that’s all they thought we made.  Yet, we build refrigeration packages, cabin heaters, gas processing plants, distillation towers, chillers, filters, and just about anything else that has a midstream application.  In addition we build specialized skid mounted packages for prototyping and product development.

Precision Pipe is learning that we just because we offer many products it doesn’t mean that anyone knows about them.  Thus, we have started a new campaign of a quarterly news letter highlighting products we have built in the previous months.  Likewise we are supplementing our webpage with a link to our line card.  This will allow every email, quote, inquiry to have a direct link to our products and services.  We are hopeful we never hear “I didn’t know you did that” ever again.

http://www.precision-pipe.com

High Quality Welding

 A fantastic Article found on: http://www.csb.gov/newsroom/detail.aspx?nid=293

November 09, 2009

Without appropriate safeguards, pressure vessels can pose lethal dangers.
Washington, DC, November 9, 2009 – CSB Chairman John Bresland released a new video safety message today asking jurisdictions across the country to adopt the ASME Pressure Vessel Code to reduce the number of accidents involving catastrophic pressure vessel failures in process industries.
The safety message can be viewed on CSB.gov and on the CSB’s safety message channel,www.youtube.com/safetymessages.
In the safety message, Chairman Bresland warned that without appropriate safeguards, pressure vessels can pose lethal dangers. Chairman Bresland said, “Pressure vessels store tremendous amounts of energy and you should never become complacent about the risks.”
Particular danger exists when vessels are improperly installed, welded, or modified, or when they lack effective pressure relief systems. Mr. Bresland refers to several incidents investigated by the CSB including an explosion at a Louisiana natural gas well that killed four workers when a tank rated only for atmospheric pressure was exposed to gas pressure up to 800 pounds per square inch.
In April 2003, an 8-foot tank used to heat sugar caramel exploded when the vent line became blocked, killing an overnight operator, releasing large amounts of ammonia, and forcing a community evacuation. The vessel had no pressure-relief system.
Additionally, in 2004 a pressure vessel weighing 50,000-pounds exploded at a chemical plant in Houston, Texas, throwing heavy fragments into the community, which damaged a church and businesses.  The CSB found that the company improperly modified and welded the vessel.
Chairman Bresland stated that these accidents can be avoided if states implement long-established codes for safe use. He said, “There are only eleven states that do not require companies to follow the Pressure Vessel Code of the American Society of Mechanical Engineers (ASME). I ask all jurisdictions to adopt the Pressure Vessel Code and related boiler standards. Lives will be saved as a result.”
The ASME Code provides the fundamental safeguards for pressure vessels, including design, welding procedures and fabrication, testing, and pressure relief. In 2006, the CSB called upon the City of Houston to adopt the Code to protect residents and industrial facilities from these incidents. However, Houston has failed to implement this recommendation despite reoccurring pressure vessel failures such as a summer of 2008 heat exchanger explosion in a resin-production facility that killed a veteran supervisor.
The CSB is an independent federal agency charged with investigating industrial chemical accidents. The agency’s board members are appointed by the president and confirmed by the Senate. CSB investigations look into all aspects of chemical accidents, including physical causes such as equipment failure as well as inadequacies in regulations, industry standards, and safety management systems.
The Board does not issue citations or fines but does make safety recommendations to plants, industry organizations, labor groups, and regulatory agencies such as OSHA and EPA.
A powerful reminder about the purpose of the ASME code and the dangers of not using a qualified and certified ASME code shop for repairs and alterations.  The nominal costs of making proper repairs to ASME pressure vessels is insignificant to the potential loss of human life. Likewise, the risk of installing non-code vessels is equally dangerous and potentially deadly.

Since this summer Precision Pipe and Vessel, A Denver ASME welding and fabrication shop has built and delivered two 80 foot plus deethanizor and depropoanizer towers.  By all standards these are not the largest towers on the market, but are a large enough to serve a major sector in gas processing plants.  These towers were built in Denver and will be shipped all the way to Pennsylvania for their final installation.  This project was conducted with a Nationwide RFP process and it was discovered the Precision Pipe had a competitive price (even with expensive trucking costs) and even better delivery schedule.

As the gas boom seems to be gaining traction, it seems many ASME shops are becoming back logged with large vessels such as these.  Many gas processing companies turn to the same fabricators over and over again and are willing to wait months for delivery at the expense of production and revenue.  As project managers become familiar with companies they tend to turn to the same companies time and time again.  This is probably a safe bet with long established business relationships, but the petroleum is a high risk high reward kind of business.  From the early stages of drilling, installation, permitting, and well stimulation this is in all reality a high stakes business.

Any company that is seeking a competitive edge should be looking for energetic and motivated businesses qualified to provide the same products on a better delivery date (any ASME code vessel will require the same QA QC and inspection).  The cost of lost production is much more expensive than a few thousand dollars in added cost or even shipping, yet procurement specialist and project managers turn to the same companies over and over again without looking at the competitive advantage they may have by using a new vendor with better delivery times.  As dollars are wasted waiting for equipment it seems more logical to strike up new business relationships based on better delivery schedules. Give us a call and see if we can get you to revenue quicker than your go to guy, you might be surprised!

http://www.precision-pipe.com

Natural Gas Processing Equipment

304 Stainless deethanizer tower

The WordPress.com stats helper monkeys prepared a 2011 annual report for this blog.

Here’s an excerpt:

A New York City subway train holds 1,200 people. This blog was viewed about 3,900 times in 2011. If it were a NYC subway train, it would take about 3 trips to carry that many people.

Click here to see the complete report.

Denver, CO – July 19, 2011 – We are thrilled to announce today the introduction of our groundbreaking liquid carbon dioxide based fabric and textile cleaning machine. CO2Nexus is a Denver, CO-based company dedicated to developing equipment and consumables that use liquid carbon dioxide (CO2) to clean fabrics and textiles. We are a spin-out of the premier worldwide CO2 R&D entity – FeyeCon Development & Implementation B.V. We are also pleased to announce our partnership with Denver-based Revolution Cleaners, who will field the first dry cleaning unit at their Denver plant.
Liquid CO2 – the same substance that puts the fizz in every carbonated beverage – has excellent solvent properties and is intrinsically sustainable, since it is in-exhaustible, cheap, non-toxic, non-hazardous, non-flammable, and cannot spill into the soil or groundwater. Chemical based solvents currently used in the dry cleaning industry are being phased out and/or have health and liability risks. Water based laundering methods are taxing already severely depleted water resources, especially in the Western U.S.
The CO2 used in the CO2Nexus systems is recycled from existing industrial processes and as such is completely carbon neutral.
CO2Nexus will also field a system later this year targeting the industrial laundry market, in partnership with one of the largest U.S. based service providers in that market. Industrial laundry uses water as the primary cleaning solvent.
Richard Kinsman, CEO of CO2Nexus comments: “Chemical and water based dry cleaning and laundering methods have real consumer marketing and environmental-health liabilities that will only get worse. At the same time, the performance, operating costs, sustainability and consumer marketing benefits of CO2 are attractive and will continue to get better, which is why we believe it to be the best long term option. Our association with FeyeCon on the technology side, and with the primary service providers at the industry level assures us that we have both the scientific and practical basis to implement the technology.”
CO2Nexus will offer commercial units starting in Q1 of 2012.
Denver-based Precision Pipe & Vessel, LLC will serve as our manufacturing partner. Mr. Kinsman: “PPV has tremendous know-how and a real track record in gas processing equipment and components. They bring tremendous value to our organization and we are proud to be partnered with them.”
Edward Pizzarello of Revolution Cleaners confirms their involvement: “We’re excited to be able to install the first unit in our facility. Revolution Cleaners has been on the leading edge of CO2 cleaning in Denver for over 6 years. CO2 has been our only cleaning solvent, and we’re thrilled with the opportunity to move to the next generation of CO2 cleaning technology.”
State and federal agencies have established grant based incentives to encourage the adoption of CO2 based systems, beginning in CA. Other states are anticipated to follow.
About CO2Nexus Inc.
CO2Nexus Inc. designs and sells equipment that uses recycled liquid carbon dioxide (CO2 ) to replace water and chemical based cleaning solvents in dry cleaning and industrial laundry.  Liquid CO2  – the same substance used to “fizz” beverages –  is an intrinsically excellent cleaning solvent and, unlike other solvents, is in-exhaustible, cheap, non-toxic, non-hazardous, non-flammable, and leaves zero secondary waste. www.co2nexus.com
About Revolution Cleaners
Revolution Cleaners cleans exclusively with recaptured, liquid carbon dioxide (CO2 ) & water (H2O); positioning themselves as the most experienced dry cleaner in Colorado using these methods. CO2  and H2O are naturally effective cleaning agents for a wide range of garments and household items. The absence of heat in Revolution’s  cleaning process ensures that stains come out more readily and garments have a longer life. With Revolution, your clothes are cleaner, softer and fresher than with traditional dry cleaning methods. www.revolutioncleaners.com
About Precision Pipe & Vessel
Precision Pipe & Vessel (PPV) is a Denver-based fabrication facility with extensive experience in gas processing, alternative energy and the cleantech industry. They offer top notch engineering, fabrication and product development services to clients across the US. With a track record of successfully serving customers for over 30 years PPV has proven themselves to be a reliable and effective fabrication facility. www.precision-pipe.com

Natural Gas Processing EquipmentFor those of us who have been in the business of supplying the oil and gas industry with ASME pressure vessels, welding, and skid packages we all know the “feast or famine” cliche all too well.  It seems that the feast may be building as well head projects have now turned to midstream to begin production.  After 30 years of the ups and downs in the gas business I’m not surprised to be seeing another dramatic upswing in the demand for process equipment like columns, separators, slug catchers, pots and pans pressure vessels, and compression.  As oil has been settled around $100 a barrel, NGL’s (Natural Gas Liquids) are worth a premium!  What the general public doesn’t know is that the gas boom isn’t really about the methane gas (although changes in public and government sentiment around using coal to produce power is also driving the boom) but it has far more to do with the NGL’s that need to be separated from the natural gas streams.

In the 1980’s we built a good business by providing comparably smaller size Natural Gas plants to individual producers that were running between 50k scf/d and 25mm scf/d. However, the days of small natural gas producers seem to be facing an einvitiable end. Although, we still build an occasional NGL plant  (JT or Refrigeration) it seems that large large single components like re-boilers, separators, columns, towers, and random pressure vessels or heat exchangers are getting much larger in size to handle large scale centralized natural gas processing facilities.  The days of building an entire skid package so a small producer can sell into the pipeline has given way to being a vendor that supplies parts and pieces to a large scale facility.

Currently, we have have on order several towers that have various packing requirements that are all in excess of 4′ X 80′.  We are also building catalytic reactors for the removal of oxygen, slug catches, pulsation bottles, and other various components.  These vessels range in size a weight between a few hundred pounds all the way up 40,000 lbs.  However, the commonality is that it is all for gas production throughout the USA.  This years business activity in gas processing is a stark contrast to last year when we did less than 25% of our business with oil and gas projects.  I welcome the feast as we have always enjoyed working with clients in the Oil and Gas industry.  Like always, Precision Pipe and Vessel is working very hard to meet tight deadlines and get these components into the field in record time.

http://www.Precision-Pipe.com